Article

Improving the nutritional and textural properties of wheat flour tortillas

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Abstract

Wheat flour tortillas are the fastest growing segment of the North American baking industry. As this market grows, the search for healthier alternatives to traditional foods also increases. Nutritionally, flour tortillas are rich in carbohydrates that generate a high glycemic index subsequent to ingestion, demonstrating a behaviour similar to white bread. Hence, the formulation of more nutritious tortillas, with higher levels of protein, dietary fiber and antioxidants, appears to be promising. Although the number of publications concerning the nutritional improvement of flour tortillas is limited, attempts utilizing soybean, whole wheat, and triticale flours have been reported. Additionally, as different ingredients are added to traditional formulations, the texture is very likely to be affected, as are the shelf-life and other sensory properties. Among other additives, hydrocolloids have been reported to improve the textural qualities of bakery goods and flour tortillas. They comprise a number of water-soluble polysaccharides with varied chemical structures providing a range of functional properties that make them suitable to this application. This paper discusses the tortilla market, reviews research attempting to develop novel and nutritious products, and discusses the application of hydrocolloids as texture improvers.
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... The process is more efficient than hot-press but tortilla quality is inferior. Handstretch tortillas are larger and thinner than the other methods, and they have an irregular shape and intermediate quality (Anton, 2008; Serna-Saldivar et al., 1988). ...
... The process is more efficient than hot-press but tortilla quality is inferior. Handstretch tortillas are larger and thinner than the other methods, and they have an irregular shape and intermediate quality (Anton, 2008; Serna-Saldivar et al., 1988). Abbreviations: DRE, dough resistance to extension; FL, flour L*; GI, gluten index; HMWeLMW GS, high molecular weight and low molecular weight glutenin subunits ; IPP, insoluble polymeric proteins; MT, mixograph mixing time; PC, protein content; PS, particle size; RD(12), rupture distance at day 12; RF(0), rupture force at day 0; RMSE, root mean square of error; SKH, single-kernel hardness; ST, stability time; SV, specific volume; TD, tortilla diameter; TL, tortilla L*; TPA, texture profile analysis; W(12), work at day 12; WQC, Wheat Quality Council. ...
Article
A cost-effective, faster and efficient way of screening wheat samples suitable for tortilla production is needed. This research aimed to develop prediction models for tortilla quality (diameter, specific volume, color and texture parameters) using grain, flour and dough properties of 16 wheat flours. Another set of 18 samples was used to validate the models. The prediction models were developed using stepwise multiple regression. Dough rheological tests had higher correlations with tortilla quality than grain and flour chemical tests. Mixograph mixing time and dough resistance to extension (from extensibility test using a texture analyzer) were correlated best with tortilla quality, particularly tortilla diameter (r = −0.87 and −0.86 respectively, P < 0.01). Insoluble polymeric proteins (IPP) and gluten index were significantly correlated with tortilla diameter (r = −0.70 and −0.67 respectively, P < 0.01) and specific volume (r = −0.73, P < 0.01). Tortilla diameter was the quality parameter best explained (R2 = 0.86) by the prediction models using mixing time and dough resistance to extension. Rheological parameters such as rupture distance and maximum force were also successfully predicted. These prediction models, developed from linear equations, will be an easy and fast tool for breeders to advance or eliminate wheat lines specifically bred for tortilla production.
... While consumers typically reject bread after one week on the grocery shelf, they expect tortillas to be edible over weeks and even months at a time (Friend, Ross, Waniska, & Rooney, 1995). Various tortilla formulations include hydrocolloids to extend shelf life and retain freshness (Anton, 2008). Comprising a number of watersoluble polysaccharides with varied chemical structures that allow them diverse functional properties, hydrocolloids have wide applications in the food industry, including modification of starch gelatinization (Rojas, Rosell, & de Barber, 1999), and extension of the overall quality of the product with time. ...
... In bakery goods, they act by improving shelf life stability and texture by retaining more moisture and retarding staling. Guar gum has been employed for improving the volume and texture of frozen dough bread (Ribotta, Perez, Leon, & Anon, 2004), while the employment of hydroxypropylmethylcellulose (HPMC) has resulted in soft bread-crumb loaves with higher specific bread volume, improved sensory characteristics and extended shelf life (Anton, 2008;Barcenas & Rosell, 2005;Collar, Armero, & Martinez, 1998). ...
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To flour tortillas formulations containing 25 g/100 g of pinto bean flour, 0.5 g/100 g and 0.75 g/100 g of guar gum and sodium carboxymethyl cellulose (CMC) were added and their shelf stability was studied at 4 and 25 °C over 7 days. Texture, determined instrumentally, rollability, and water holding capacity were the main parameters studied. Selected samples were evaluated by 55 participants to determine consumer acceptability. Firmness and cohesiveness were negatively affected by the addition of bean flour, however, this effect was partially overcome by the addition of hydrocolloids. Guar gum had a positive significant influence on water holding capacity and texture over time (P < 0.001), while CMC had no positive effects. Despite the instrumental texture data, which showed that bean tortillas had inferior attributes than the wheat control, consumers found the overall texture and acceptability of bean tortillas with and without guar gum on the range of “like very much” and “like moderately”, which was significantly higher than the wheat control (P < 0.01). Based on physical and sensorial properties it would appear that these foods are industrially feasible and highly acceptable by health-conscious consumers.
... In light of this, efforts are being made to induce people to replace refined cereals with whole and ancient grains [9,10]. In addition, researchers are trying to improve the nutritional proprieties of the most widely used cereal products such as bread or tortillas through the incorporation of legumes and rye flour, flaxseeds, and other ingredients [11][12][13][14]. Likewise, sourdough has been successfully applied to improve the quality of gluten-free bread [15]. ...
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Recently, a large and growing body of literature has investigated the health potential of different wheat species. In particular, a considerable number of studies dealing with nutritional aspects has grown up around the theme of the recovery of ancient wheat varieties (species that have remained unchanged over the last hundred years). According to several studies, indeed, ancient varieties present a healthier nutritional profile than modern ones. In the framework of the European project "CERERE, CEreal REnaissance in Rural Europe: embedding diversity in organic and low-input food systems", this paper aimed to review recent research on the issue of health and nutritional cereal systems by adopting an innovative and participatory multi-actor approach which involved practitioners along with researchers. The participatory approach is the main innovation and peculiarity of this literature review. Nevertheless, the review highlights the many positive effects derived from eating whole and ancient grains such as a significant reduction in the risk of chronic diseases such as cancer, cardiovascular disease, and also a more favorable long-term weight management and increase in satiety. This review may be considered as a fruitful starting point that integrates research results to foster current and future healthier and sustainable practices in cereal systems.
... In light of this, efforts are being made to induce people to replace refined cereals with whole and ancient grains [9,10]. In addition, researchers are trying to improve the nutritional proprieties of the most widely used cereal products such as bread or tortillas through the incorporation of legumes and rye flour, flaxseeds, and other ingredients [11][12][13][14]. Likewise, sourdough has been successfully applied to improve the quality of gluten-free bread [15]. ...
Article
Full-text available
Recently, a large and growing body of literature has investigated the health potential of different wheat species. In particular, a considerable number of studies dealing with nutritional aspects has grown up around the theme of the recovery of ancient wheat varieties (species that have remained unchanged over the last hundred years). According to several studies, indeed, ancient varieties present a healthier nutritional profile than modern ones. In the framework of the European project "CERERE, CEreal REnaissance in Rural Europe: embedding diversity in organic and low-input food systems", this paper aimed to review recent research on the issue of health and nutritional cereal systems by adopting an innovative and participatory multi-actor approach which involved practitioners along with researchers. The participatory approach is the main innovation and peculiarity of this literature review. Nevertheless, the review highlights the many positive effects derived from eating whole and ancient grains such as a significant reduction in the risk of chronic diseases such as cancer, cardiovascular disease, and also a more favorable long-term weight management and increase in satiety. This review may be considered as a fruitful starting point that integrates research results to foster current and future healthier and sustainable practices in cereal systems.
... The natural, synthetic and biotechnological hydrocolloids, because of their high water-binding capacity and their structure-creating behaviour, are mostly used in the different recipes for replacing the gluten network and its functionality (Houben et al., 2012). Water availability plays a crucial role in the functionality of hydrocolloids by binding to the macromolecules in three different ways: via hydrogen bounds, embedded in inter-or intramolecular openings, or immobilized by structuring (Anton, 2008). The modified cellulose derivative hydroxypropylmethylcellulose -HPMC-(linear and neutral polymer) has, because of its hydrophilic character, a high water-binding capacity and also has, in its structure, hydrophobic methyl and hydrophilic hydroxypropyl groups located, which makes HPMC an interface activity in the dough system during the resting period promoting dispersion and preventing coalescence of the gas bubbles. ...
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en Corn tortillas fortified with soybean presscake (SP) and defatted soy flour (SF) were studied and compared. Texture, including firmness and cohesiveness, and color, using a CIE L*a*b*, were determined instrumentally. Physical properties such as size, thickness, and rollability, were also investigated. A consumer acceptance test was conducted to evaluate the acceptance of tortillas at high levels of soy fortification (35% SF and 40% SP). Tortillas fortified with soy were found to be smaller and thicker with increased firmness and cohesiveness. Tortillas made with SF showed the poorest rollability, and were almost unrollable at high SF fortification levels (30% and 35%). Soy fortified tortillas were more red and yellow than control corn tortillas. In the consumer acceptance test, 40% SP and 35% SF had high overall acceptability scores (6 to 6.6 on a 9‐point scale) based on all participants (n = 76). In addition, overall flavor and texture of both soy fortified corn tortillas scored above 6. Thus, while fortification with SP and SF had significant effects on tortilla size, thickness, firmness, cohesiveness, rollability, and color, these changes were acceptable to consumers. Practical Application pt Promotion of the use of soy presscake as a food ingredient, especially in bakery products.
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Tortilla is the most popular type of bread both in South and Central America. Since the demand for this bread among different classes of society is significant, improving its nutrient content could be important. Distillers dried grains with solubles is good source of fiber and protein, and can be used in the fortification of tortilla. In this study, three levels of DDGS (0, 10 and 20 %) were substituted for wheat flour and the physical and chemical properties of the resulting products were evaluated. Results showed that for the 20 % DDGS level, minimum force was required to rupture the tortilla. The color of the tortillas substituted with 10 and 20 % DDGS were darker, being 64.11 and 59.99, respectively (P < 0.05). As for chemical properties, the samples fortified with 10 and 20 % DDGS had higher protein (9.35 and 10.78 % dried basis), fiber (2.21 and 2.33 % dried basis) and fat (23.60 and 24.65 % dried basis) values at P < 0.05. Thus, it appeared that using DDGS in wheat tortillas can improve some of the nutritional values such as protein and fiber as well as the textural properties of these breads. Further work should examine consumer acceptability of these products.
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The market for gluten-free products is increasing. Owing to better diagnostic methods, more and more people are identified to have coeliac diseases. Production of bakery products that do not harm these people is a big challenge for bakers and cereal scientists in the twenty-first century. The use of different cereals and flours makes it necessary to find possibilities to take over the task of gluten by other flour ingredients, by the addition of different components, by different flour and dough treatment or by changing the method of baking. The purpose of this review is to give an overview about the various possibilities to increase the baking quality of gluten-free bakery products, increasing their water-binding capacity, uniform the crumb structure and increase the final bread volume. All the listed methods and ingredients are already in single use helpful to increase the quality in gluten-free bread production.
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Polenta is a porridge-like dish, generally made by mixing cornmeal with salt water and stirring constantly while cooking over a low heat. It can be eaten plain, straight from the pan, or topped with various foods (cheeses, meat, sausages, fish, etc.). It is most popular in northern Italy but can also be found in Switzerland, Austria, Croatia, Argentina and other countries in Eastern Europe and South America. Despite this diffusion, there are no data concerning the sensory characteristics of this product. A research study was therefore carried out to define the lexicon for a sensory profile of polenta and relationships with corn cultivars. A lexicon with 13 sensory parameters was defined and validated before references were determined. After panel training, the sensory profiles of 12 autochthonous maize cultivars were defined. The results of this research highlighted that quantitative descriptive analysis can also be used for the sensory description of polenta, and that the defined lexicon can be used to describe the sensory qualities of polenta for both basic research, such as maize selection, and product development.
New survey reveals that tortilla sales continue record growth. Re-trieved
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Cornell, M. 1998. Talkin' about tortillas: Producers look toward consumer education and new mar-kets to continue sales momentum. Baking and Snack Magazine 20:37–44.
Baking quality of triticale flour
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Effects of additives in wheat flour tor-tillas
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Friend, C.P., Ross, R.G., Waniska, R.D., Rooney, L.W. 1995. Effects of additives in wheat flour tor-tillas. Cereal Foods World 40:494–497.
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Full fat lupin, soya and triticale flour were added to a medium strength wheat flour. The added flour was used to replace 5 and 10% w/w of wheat flour. The effects of lupin, soya and triticale flour supplementation on physical dough properties, such as water absorption capacity, dough development time, dough stability, crumb, porosity and bread structure and quality characteristics were studied. Lupin and soya flour, at 5 and 10% substitution levels, increased the stability and the tolerance index of the dough. The volumes of the breads decreased as the level of lupin and soya flour increased due to the dilution of the gluten structure by the added protein. In the case of triticale substitution, the volumes of the breads increased as the level of triticale flour increased due to the fortification of the gluten structure by the gluten added. Nevertheless, substitution, at 5 or 10%, gives parameter values at least as good as the control sample and produce an acceptable bread, in terms of weight, volume, texture and crumb structure.